I-Factory Twins Platform Helps Factories Realize Intelligent Operation and Maintenance

In the i-Factory Twins, the simulation application is used to provide simulation drills in the factory planning, and the operation center provides data support in the mass production stage. For the daily operation of the factory, the monitoring and maintenance of the factory hardware equipment is realized through intelligent operation and maintenance.

Wiiss Technologies i-Factory Twins platform acquires real-time operation data of factory hardware equipment by means of sensors, cameras, etc., and integrates and summarizes the data into the management center. Through AI processing and analysis, it can visually present the operation status of the equipment, facilitate query and traceability of abnormalities, and improve operation and maintenance.

monitoring object

The platform monitors the factory production equipment, logistics storage equipment, production environment, production process and other objects in real time, and can display the status information of the main equipment, and can display the relevant information of the equipment in association.

Production equipment: machine tools, sorting machines, assembly manipulators, industrial control boxes, drilling machines, etc.

Logistics storage equipment: intelligent warehouse, AGV, hoist, roller conveyor line, etc.

Production environment: workshop floor, workshop passage, workshop temperature, workshop humidity, etc.

Production process: design drawings, production process, specific procedures, etc.

Functional Application

Wiiss Technologies I-Factory Twins platform can display multi-dimensional operation and maintenance information of factories.

Including equipment monitoring, abnormal diagnosis, equipment utilization rate, process index flow, production monitoring, energy consumption monitoring, energy analysis, etc.

Abnormal diagnosis + troubleshooting

In the platform command center, you can view equipment-related information, such as: maintenance history, maintenance SOP, spare parts and spare parts information; historical operation and maintenance data, maintenance history, maintenance SOP, regular inspection reminders.

When a device is abnormal, the device type, device serial number, place and time of the abnormality will be displayed. The operation and maintenance personnel can quickly locate the specific device by querying the abnormal information, and dispatch personnel in time to troubleshoot and restore normal production.At the same time, the platform can diagnose intelligently, analyze the operation rules of equipment through AI, predict faults in advance, and remind them at regular intervals. In order to facilitate operation and maintenance personnel to replace spare parts in time, ensure production efficiency and reduce unplanned downtime.

Support abnormal log query and historical information storage, which is convenient for managers to better control the production process of workshop equipment.

Value Realization

Troubleshoot quickly to ensure production continuity. Abnormal information is integrated into one, and operation and maintenance personnel can query through the platform with one click, reducing the time to find faulty processes and faulty equipment, and arriving at the fault site as soon as possible to ensure the continuity of production.

Improve the overall production efficiency of the workshop. Through intelligent operation and maintenance, the operation tasks of workshop equipment can be allocated reasonably, the ratio of resources and energy consumption can be optimized, the utilization of equipment can be optimized, and the overall production efficiency can be improved.

Reduce the comprehensive cost of enterprise operation and maintenance and manpower. Digital operation and maintenance changes the status quo of factories where equipment information is not interoperable, multi-frequency maintenance, and long operation and maintenance time, which can reduce the number of operation and maintenance personnel and the number of inspections, and reduce enterprise costs.

Factory Application Stage

In the mass production operation stage of the factory, the existing factory hardware equipment is connected to the digital twin system, and multiple equipment information is connected to create a factory intelligent operation and maintenance model.

Conclusion:

Wiiss Technologies I-Factory Twins platform, in the application of factory intelligent operation and maintenance, allows operation and maintenance personnel to manage the daily maintenance of equipment in an orderly manner, and improves the timeliness of equipment repair. Through paperless data collection and automatic data statistical analysis, improve the level of intelligent operation and maintenance, provide support and guarantee for the upper-level information application of the enterprise, provide accurate data support for the enterprise management, and assist its decision-making, so as to improve the production and operation efficiency of the enterprise.

If any interested about i-Factory Twins, please dont hesitate to contact us

Email: pennywang@wiiis.com

Phone/Whatsapp： +86-17338110287